Custom Overmolded Cable Assemblies

With a fully equipped cnc machine shop on site dc electronics has the ability to create custom molds.

Custom overmolded cable assemblies.

The overmolding process involves injecting molten material into a mold cavity that when cooled conforms to the desired shape. As consumer telecommunications and industrial oems design more capabilities that require higher currents. Various overmolded cable assemblies custom manufactured for each application. This includes grommets as part of the assembly for any point s where an assembly needs to be installed through.

In house production of custom overmolded cable assemblies can be completed to spec and on time on our 30 ton 55 ton or 85 ton presses. Overmold cable assemblies are generally custom in nature and application. Overmolded circular with overmolded ferrite. When designing cable assemblies engineers are using the overmolding process to provide strain or bend relief.

Whether you are looking for prototyping for an innovative new cable assembly or are. Custom overmolded or injection molded assemblies are sometimes an afterthought with most other cable contract manufacturers. Custom overmolded cable assembly gct specialise in producing great value custom overmolded cable assemblies which are aesthetically pleasing and offer a professional finish to your product. Working with customers on the design and production of custom overmolded cable assemblies encapsulated pcbs custom connectors and overmold tools.

Overmolded cables are often used to solve application issues and gct has helped many customers overcome design problems by offering innovative solutions. Custom cables and off the shelf cable assemblies. Molex designs overmolded cable assemblies capable of delivering 3 0 to 80 0a current ratings depending on the connector. The concrete products include molded hdmi cable high definition vga cable display port cable scsi cable sata cable overmolding usb cables iphone 5 5s 6 cable waterproof cable led cable cctv.

The overmolded area is typically in place of a backshell or is used to form a junction provide strain relief or encapsulate an object. Not so at mjm industries. Custom overmolded cable assemblies are a complete assembly that seamlessly combines the various parts of the cable and connector to meet customer needs. Molex custom overmolded cable assemblies provide strain relief which reduces mechanical stress on wires and terminals.